Product Information
Automobile
Powertrain Systems (Engine)
- Product name
- Body
- Application
- Air flow sensor
- Material
- PBT-GF30
- Precision
- From 0.1 mm
- Lot
- 7,000/month
- Molding machine
- Horizontal molding machine (180 t)
- Method
- Insert molding
- Point
- Roundness: 0.1 mm
- Product name
- Cover
- Application
- Electronic throttle control
- Material
- PBT 733LD/C2680
- Precision
- From 0.1 mm
- Lot
- 5,000/month
- Molding machine
- Vertical molding machine (100 t)
- Method
- Stamping/premold molding/overmold molding
- Point
-
・Insert molding of terminals suitable for W/B (wire bonding)
・Dimensional precision in sensor part of ±5/100 mm
・Important to maintain terminal quality
- Product name
- Case
- Application
- Direct ignition system
- Material
- PBT 5010G30-TZ/C2680
- Precision
- From 0.1 mm
- Lot
- 350,000/month
- Molding machine
- Vertical molding machine (100 t)
- Method
- Stamping/insert molding
- Point
-
・Variation in void and thickness
・Molded products with thickness variation. A balance of die and mold technology is important.
- Product name
- Various gears
- Application
- Electronic throttle control
- Material
- PPA/PA46TW271
- Precision
- From 0.1 mm
- Lot
- 20,000/month
- Molding machine
- Horizontal molding machine (100 t)
- Method
- Insert molding/injection molding
- Point
-
・Gear grade
・Grade 6 of the AGMA American gear standard
- Product name
- Pipe
- Application
- Direct ignition system
- Material
- PPS 6565A7/C2600
- Precision
- From 0.1 mm
- Lot
- 300,000/month
- Molding machine
- 180ｔ
- Method
- Injection molding
- Point
-
Electrical testing performed after injection molding
- Product name
- Rotating lever
- Application
- Electronic throttle control
- Material
- PA9T G1352A
- Precision
- From 0.1 mm
- Lot
- 50,000/month
- Molding machine
- 40ｔ
- Method
- Automatic injection molding
- Point
-
・Shape inspected for all parts by camera after molding
・Automatic line ((1) Injection molding (2) Retrieval (3) Inspection (4) Packaging)
- Product name
- Primary molded product
- Application
- Electronic throttle control
- Material
- PBT 733LD/C2680
- Precision
- From 0.1 mm
- Lot
- 5,000/month
- Molding machine
- Vertical molding machine (60 t)
- Method
- Premold molding/hoop molding (inline molding)
- Point
-
・Type with cleaning device included in hoop molding (inline molding)
・Cleaning conditions equivalent to a plating company
- Product name
- Housing
- Application
- Engine cooling system
- Material
- PPS 1140A6
- Precision
- Minimum drawing deviation
- Lot
- 3,000/month
- Molding machine
- 140ｔ
- Method
- Injection molding
- Point
-
-
Powertrain Systems (Electric)
- Product name
- Bus bar
- Application
- Inverter for HEV
- Material
- PPS 6150T8
- Precision
- Minimum drawing deviation
- Lot
- 1,000/month
- Molding machine
- 220ｔ
- Method
- Insert molding
- Point
- Utilizes fluid analysis to enable molding of thin shapes
- Product name
- Core bus bar
- Application
- Inverter for HEV
- Material
- PPS 6150T8
- Precision
- Minimum drawing deviation
- Lot
- 5,000/month
- Molding machine
- 100ｔ
- Method
- Insert molding
- Point
- Assembly with ferrite core attached after molding
- Product name
- Fuse holder
- Application
- Connector for HEV
- Material
- PPS 6150T8
- Precision
- Minimum drawing deviation
- Lot
- 1,000/month
- Molding machine
- 100ｔ
- Method
- Insert molding
- Point
- Fluid analysis utilized during molding to ensure that the bus bar is not deformed due to the injection pressure
- Product name
- Body
- Application
- Inverter for hybrid system
- Material
- PPS A575W/C1100/C2680
- Precision
- From 0.1 mm
- Lot
- 2,000/month
- Molding machine
- Vertical molding machine (150 t)
- Method
- Stamping/insert molding (primary to tertiary processes)
- Point
- ・Optimal combination of molding processes from primary to tertiary
・Hoop molding (inline molding)
- Product name
- Sensor case Terminal block
- Application
- Current sensor for HEV
- Material
- PPS 6565A7/C1100
- Precision
- From 0.1 mm
- Lot
- 100/month
- Molding machine
- Vertical molding machine (100 t)
- Method
- Stamping/insert molding/adhesion
- Point
- ・Adhesion for insulation
・Complex mold structure supported with multidirectional sliding
- Product name
- Various connectors
- Application
- Connector for HEV
- Material
- PBT 7390W
- Precision
- Minimum drawing deviation
- Lot
- 500/month
- Molding machine
- Vertical molding machine (100 t)
- Method
- Stamping/insert molding
- Point
- ・Premold (primary insert molding) type also available
・Metal processing also performed in molding die to increase cycle
Vehicle integrated control systems (chassis)
- Product name
- Bus bar integrated connector
- Application
- Electronic brake system
- Material
- PBT V4860HR
- Precision
- Minimum drawing deviation
- Lot
- 2,000/month
- Molding machine
- 150ｔ
- Method
- Insert molding
- Point
- ・Premold products/terminal units/cutting components molded at once
・Achieves terminal alignment tolerance of ±0.05 mm
- Product name
- Bus bar module
- Application
- Electronic brake system
- Material
- PBT 5810G/C1020
- Precision
- From 0.1 mm
- Lot
- 5,000/month
- Molding machine
- Vertical molding machine (100 t)
- Method
- Stamping/insert molding
- Point
- ・Large number of insert components
・20 items or more, manually placed
・Adopted system for eliminating faulty products by checking the installation location of all insert components by camera
- Product name
- Bus bar module
- Application
- Electric power steering
- Material
- PBT 5810G30/C1020/C2600
- Precision
- Minimum drawing deviation
- Lot
- 50,000/month
- Molding machine
- Vertical molding machine (100 t)
- Method
- Stamping/insert molding/heat welding
- Point
- ・PCB terminals heat welded after molding
・Enables reduction in die costs and component costs
- Product name
- Lead frame
- Application
- Electric power steering
- Material
- PPS A310M/C2600
- Precision
- From 0.1 mm
- Lot
- 200/month
- Molding machine
- Horizontal molding machine (60 t)
- Method
- Stamping/injection molding/assembly
- Point
- Fix with heat welding after automatically aligning terminals and assembling the cover.
- Product name
- Lead frame
- Application
- Electric power steering
- Material
- PPS A310M/C2600
- Precision
- From 0.1 mm
- Lot
- -
- Molding machine
- Horizontal molding machine (60 t)
- Method
- Stamping/injection molding/assembly
- Point
- ・Fully automated line
(1) Stamping (2) Injection molding (3) Cover assembly (4) Fix with heat welding
Safety control systems
- Product name
- Primary molded product
- Application
- Steering roll connector
- Material
- PBT 2002/ED3002
- Precision
- Minimum drawing deviation
- Lot
- 50,000/month
- Molding machine
- Vertical molding machine (60 t)
- Method
- Hoop molding (inline molding)
- Point
- After line molding (inline molding) is complete, electrical inspection, image inspection, weighing and packaging are automated.
Other industries (other than automobile)
Marine vessels
- Product name
- Lower case
- Application
- Fuse case Fuse box
- Material
- PBT 5010GT-30/C1100
- Precision
- From 0.1 mm
- Lot
- 2,000/month
- Molding machine
- 150ｔ
- Method
- Insert molding
- Point
- Flatness of primary molding: 0.2 mm
Injection molded products (without metal stamped inserts)
- Product name
- Band etc.
- Application
- Wiring fixing Cable ties etc.
- Material
- PA66 1300S
- Precision
- Minimum drawing deviation
- Lot
- 80,000/month
- Molding machine
- 180ｔ
- Method
- Injection molding
- Point
- -
